BLENDSCAN software options for cement plant blending control are provided to maximize the real time benefits of measurement and active control to achieve the best performance from your plant.

The software is used to automate and optimise quality control of conveyed materials. In the cement industry, BLENDSCAN PILE OFFLINE and BLENDSCAN PILE ONLINE optimise limestone or marl pre-blending while BLENDSCAN MILL optimises raw mix blending.

In conjunction with our GEOSCAN-C PGNAA analyser, this software will help you minimise any variation in the material quality being sent to the stockpile, kiln or mixing silo;

  • BLENDSCAN PILE ONLINE / OFFLINE will help reduce LSF standard deviation at an early stage in the process, building a more consistent stockpile and therefore improving the pre-homogenisation.
  • BLENDSCAN MILL will help reducing LSF standard deviation before the raw mill. It will automatically optimise the quantity of additive required for achieving a given material quality.

"When commodity prices were strong and rising, mining companies could afford minor inefficiencies in their plants. That is rarely the case in these days of lower-grade deposits, lower metal prices and economic pressure from every direction. “We have to do better with lower costs,” said Philip Thwaites, manager of process control for XPS Consulting & Testwork Services. “If you’re not efficient, you’re not going to be around. And our industry can be a lot more efficient.” According to Thwaites, measurement is the cornerstone of control and efficiency. “If you have a poor measurement, or no measurement, you can’t do good control,” he explained. But this is changing. More and more mining companies are conscious of improved measurements and endorsing control, automation and next-generation technologies. What is more, there has been significant progress in automated instruments recently. These measure crucial parameters in the processing circuit and equipment to allow operators to monitor and adjust process control as needed."

Alexandra Lopez-Pacheco, CIM, October 2015